2005 Polaris Sportsman 500 Ho Drive Belt Replacement
The drive belt on your Polaris Sportsman 500 Ho is an important component that keeps your ATV running smoothly. Over time, the belt can wear down and eventually break, causing major problems for your ATV. Fortunately, replacing the drive belt on your Polaris Sportsman 500 Ho is a relatively simple process that can be done at home with a few basic tools. In this article, we will go through the steps for replacing the drive belt on your 2005 Polaris Sportsman 500 Ho.
Gather Your Materials
Before you begin, you will need to gather a few materials. You will need a new drive belt, a socket wrench with a 1/2-inch socket, a torque wrench, a belt removal tool, and a belt installation tool. You may also want to have a rag or towel handy to clean any debris from the belt area.
Remove the Old Drive Belt
To remove the old drive belt, start by removing the clutch cover. This cover is held in place by three bolts on the side of the ATV. Once the cover is removed, you will see the drive belt and the clutch assembly. Next, use your belt removal tool to loosen the belt tension. You may need to use a screwdriver to help pry the belt off the pulley. Once the belt is loose, you can slide it off the pulley and remove it from the ATV.
Install the New Drive Belt
Before installing the new drive belt, make sure the area is clean and free of debris. Then, slide the new belt over the clutch pulley and onto the transmission pulley. Use your belt installation tool to help guide the belt into place. Once the belt is in place, use your belt removal tool to tighten the tension. Use your torque wrench to tighten the nut to the proper torque specification (54 ft.-lbs.).
Replace the Clutch Cover
Once the new drive belt is installed, you can replace the clutch cover. Make sure the gasket is in place and install the cover with the three bolts you removed earlier. Tighten the bolts to the proper torque specification (5 ft.-lbs.).
Test Your Work
With the new drive belt installed, start your 2005 Polaris Sportsman 500 Ho and let it idle for a few minutes. Test the belt tension by pressing down on it with your finger. It should have a slight amount of play but not be too loose. Take your ATV for a short test ride to make sure everything is working properly.
Conclusion
Replacing the drive belt on your 2005 Polaris Sportsman 500 Ho is a relatively simple process that can be done at home with a few basic tools. It is important to keep your ATV running smoothly by regularly inspecting and replacing components like the drive belt. By following these steps, you can replace your drive belt and get back to enjoying your 2005 Polaris Sportsman 500 Ho.
